In the modern textile manufacturing industry, achieveing productivity, cost efficiency and environmental sustainability remains a formidable challenge. When operating textile machines and components for an extended period at high speeds, high loads along with changing temperatures and humidity, specialty lubricants for textile manufacturing can significantly improve the operating life of the equipment, extend maintenance intervals and prevent unexpected breakdowns.
We deeply understand the challenges and root causes of issues and failures in machines and operations. This helps us work with our customers in solving the problems they face and provide sustainable solutions to meet customers objectives.
Explore the case studies that we have built over the years, where our solutions delivered tangible results that benefitted key industry players.
Case Studies
Asia
Gas Engine Oil
Customer
The company is an export-oriented garments manufacturing textile company that started its journey in 1991. The company has its own power plant to ensure uninterrupted power supply for their electrical Equipment in the plant.
Challenge
A trial was conducted to determine if the oil drain interval could be extended for a longer period than the current situation. Thecompany has two gas engines driving generators with a capacity of 1.067 MW. Their generators are from Jenbacher, Austria. The field trial was carried out on the Jenbacher JGS 320 GS NL Gas Engine with a sump size of 342 liters.
PETRONAS Expert Solution
The field trial commenced in April 2019 and was completed in July 2019. The condition of the oil was monitored to establish if the oil parameters and engine performance were within acceptable limits. All critical oil parameters were found to be within the limits, and no engine performance problems were experienced. The oil drain interval was extended to 2,550 hours, and the PETRONAS GEO NG maintained optimum oxidation and nitration stability. The TBN and TAN were retained within acceptable limits. The oil was found to be still fit for use even after 2,550 operating hours.
Result
The field trials successfully achieved the objective by extending the running hours to 2,550 with a significantly improved SLOC from 0.3 g/kW Hr to 0.09 g/kW Hr. This reduction in annual oil consumption by 4512 liters resulted in a saving of $15,309 on the annual maintenance budget.
Customer Speak
"PETRONAS GEO NG has saved 4512 liters oil saving worthy of $15,000."Disclaimer
Case studies published on this website come in various formats and are derived from different methods. They reflect individual users' experiences with our products and/or services. However, results may vary. PETRONAS Lubricants International does not claim, nor should readers assume, that any individual experience described is typical or indicative of what other customers might encounter. We recommend contacting our Technical Team who will assist you in making the final selection.
Asia
Gas Engine Oil
Customer
The company is a yarn manufacturing textile mill that commenced operations in 2008. It owns a power plant to ensure an uninterrupted power supply for its electrical equipment.
Challenge
The company has three generators with a total capacity of 3090 MW. These generators are from Caterpillar, USA. This field trial was conducted on a CAT 3516 A Gas Engine with a sump size of 420 liters. The end-user was looking for a lubricant that could increase the oil drain intervals, which were typically 1500 hours, and lower the SLOC to achieve potential annual savings on the total cost of operations and the maintenance budget.
PETRONAS Expert Solution
The field trial commenced in October 2018 and was completed in January 2019. The condition of the oil was monitored to establish if the oil parameters and engine performance were within acceptable limits. All critical oil parameters were found to be within the limits, and no engine performance problems were experienced. The oil drain interval was extended to 2,500 hours, and the PETRONAS GEO NG maintained optimum oxidation and nitration stability. The TBN and TAN were retained within acceptable limits. The oil was found to be still fit for use even after 2,500 operating hours.
Result
The field trial successfully achieved its objective by increasing the oil drain interval with a low SLOC of 0.10 g/kW Hr. This extended oil drain interval resulted in a saving of $49,697 from the annual maintenance budget.
Customer Speak
“PETRONAS GEO NG can extend ODI more than 2,500 hours in normal engine operation condition."Disclaimer
Case studies published on this website come in various formats and are derived from different methods. They reflect individual users' experiences with our products and/or services. However, results may vary. PETRONAS Lubricants International does not claim, nor should readers assume, that any individual experience described is typical or indicative of what other customers might encounter. We recommend contacting our Technical Team who will assist you in making the final selection.
Asia
Spinning Oil
Customer
Established in 1962, the company is a leading textile machinery manufacturer in India and one of only three in the world to produce the entire range of spinning machinery. Additionally, the company specializes in foundry castings and aerospace components.
Challenge
The company previously used a competitor's product for spindle bearing lubrication in LRJ 9/SX ring spinning frames, with an oil life of 6 months (4,000 hours) for medium-speed spindles and 3 months (2,500 hours) for high-speed spindles. They tasked PETRONAS to propose a new spindle oil for better performance.
PETRONAS Expert Solution
PETRONAS Spindle Oil 10 was recommended, and the PETRONAS team closely monitored the initial filling, periodic sampling for analysis, and top-up details. The trial lasted approximately 1.5 years, covering both medium-speed (20,000 RPM) and high-speed (25,000 RPM) spindles.
Result
After 1.5 years of using PETRONAS Spindle Oil, the company achieved 45% savings from extended oil drain intervals (ODI), doubling from 4,000 to 8,000 hours for medium-speed spindles (20,000 RPM) and from 2,500 to 5,000 hours for high-speed spindles (25,000 RPM). Metal wear rate reduced by 30%, oil consumption decreased by 50%, and machine uptime improved by 4 hours. Total savings from reduced maintenance and less downtime were estimated at 45%. The company was satisfied and officially approved PETRONAS Spindle Oil 10 in their operating manual in May 2024.
Customer Speak
"PETRONAS Spindle Oil 10: 45% more savings, 30% less wear, 50% less oil consumed, 4x uptime."Disclaimer
Case studies published on this website come in various formats and are derived from different methods. They reflect individual users' experiences with our products and/or services. However, results may vary. PETRONAS Lubricants International does not claim, nor should readers assume, that any individual experience described is typical or indicative of what other customers might encounter. We recommend contacting our Technical Team who will assist you in making the final selection.
Asia
Spinning Oil
Customer
The company is a powerhouse in the yarn manufacturer with 3.65 million spindle operation and annual yield of 25,000 metric tons of yarn. Its expertise ranges from the precision of ring spun yarn to the efficiency of TFO yarn to meet the diverse needs of its customer base. It is also the fastest growing fabric brands in India with a wide variety of suiting fabric.
Challenge
The company engaged PETRONAS to implement a new spindle oil for the ring frame application in its textile equipment. Previously, the company utilized Bechem Beruspin Highgrade 10, which performed adequately. However, the company sought a product that could offer enhanced performance, resulting in greater savings and extended equipment lifespan.
PETRONAS Expert Solution
Formulated with Group III base oil, PETRONAS Spindle Oil 10 was recommended to replace Bechem Beruspin Highgrade 10. The oil does not contact fabrics and oil staining is not an issue. With excellent anti-wear protection, it protects the equipment from excessive wear and improved the life of the equipment.
Result
Improved performance, longer equipment life and energy savings of 3% was achieved with PETRONAS Spindle Oil 10.
Customer Speak
"Optimized performance, extended equipment life, and energy savings with PETRONAS Spindle Oil 10."Disclaimer
Case studies published on this website come in various formats and are derived from different methods. They reflect individual users' experiences with our products and/or services. However, results may vary. PETRONAS Lubricants International does not claim, nor should readers assume, that any individual experience described is typical or indicative of what other customers might encounter. We recommend contacting our Technical Team who will assist you in making the final selection.
Find The Right Product For Your Industry Application
Machine / Equipment
| Component Part | Lubricant Spec | Lubricant Requirements | Standard | Premium | Supreme |
|---|---|---|---|---|---|
| Plain and roll-bearings, cams, joints, needles, and any other lubricating points of knitting machines | ISO VG 22 ISO VG 32 VI > 90 | • Low temperature protection • Excellent anti-wear protection • Excellent rust and corrosion protection • Very good scourability (washability & stain removal) • Very good flushability of cotton dust • Paint compatibility of machine surfaces | PETRONAS Knitting Oil Series | ||
| High speed spindle bearings in Ring frames/ spinning machines where machine oil does not contact fabrics or oil staining is not an issue | ISO VG 10 ISO VG 22 VI > 90 | • Low temperature protection • Excellent anti-wear protection • Excellent rust and corrosion protection • Very good thermal and oxidation stability • Very good water separability • Very good foam stability • Excellent viscosity retention • Yellow Metal compatibility • High pressure EP Additives | PETRONAS Spindle Oil Series | ||
| Light gears & Hydraulic systems | ISO VG 32 ISO VG 68 ISO VG 100 DIN 51524 Part II HLP VI > 95 | • Good air release • Water separability • Loading Ability FZG Stage 10 • Excellent anti-wear protection (ZDDP) • Very good thermal and oxidation stability • Excellent rust and corrosion protection • Low foaming tendencies | PETRONAS Hydraulic | PETRONAS Hydraulic HV | |
| Grease Points | DIN 51502 ISO 12924 ASTM D217 BO Viscosity of 65 - 160 NLGI 2 Lithium thickener | • Good mechanical stability • High load carrying capacity (EP Additives) • Long service life • Easy to pump at low temperatures • CLS multi-use convenience • Excellent oxidation resistance | PETRONAS Grease Li EP 2 | PETRONAS Grease Li EP 0 | |
| Gear Oils for Central lubrication units | ISO VG 150 ISO VG 220 AGMA 4-7 EP VI > 90 | • Micropitting resistance • High load capability (EP Additives) • Low foaming tendencies • Water separability • Anti wear performance • Anti Oxidantion performance | PETRONAS Gear MEP | PETRONAS Gear FL | PETRONAS Gear SYN |
| Sliding Oils for Central lubrication units | ISO VG 150 ISO VG 220 VI > 90 | • High load capability (EP Additives) • Low foaming tendencies • Water separability • Anti wear performance • Anti Oxidants & Anti slip stick performance | PETRONAS Slideway | PETRONAS Husoli HG | |
| Synthetic Gear Oils - Spinning & weaving Gearboxes | ISO VG 320 VI > 150 | • Excellent Micropitting resistance • Very High load capability (EP Additives) • Low foaming tendencies • Water separability • Anti wear performance • Anti Oxidation performance • Exceptional filterability | PETRONAS Gear SYN | PETRONAS Gear SYN PAO | PETRONAS Gear SYN PAG |